Bosio nozzles tdi. They fuel substantially more than Power Plus 764s.

220 . 205 nozzles, do you think this would be good enough for the vnt17? and how is the lag between the 17 and 15, would you recommend keeping the 15 for the stage 2 tune instead? I feel as if it Bosio ULSD 1019 - Set of 4 nozzles (. Jul 23, 2009 · yes there are different injector bodies that can raise the pressure but most people do that later by fitting a bigger pump . have you read the thread above that im570rm put up dnamco who did flow tests on bosio nozzles he doesnt work for bosio in fact he doesnt even like bosio anymore . Aug 14, 2008 · If you want to upgrade your injector nozzles, do it right the first time and enjoy the results. TDI Arosa CR - 550hp - 9. 232um. Results are very promising! This is from Timos A4Q with race683 and Fin-Turbo hybrid and our custom manifolds. When I bought them, I called and talked to them to make sure I got the right thing. Injector Calibration Service: We highly recommend our Injector Calibration Service. They will also work in chip tuned cars, although they may tend to smoke with a stock turbo and a chip. These injectors have been professionally rebuilt to order and calibrated with new nozzles by Bosch service centers on Bosch equipment. I compared one of the 7 hole nozzles side by side in the head to a stock nozzle I had lying around. Got them installed last friday and set the injectors at 220/300 bars. We have both DLC 520 and DLC 1019. 0 CR 4x4 TDI - 300+hp, Golf Mk2 Van 1. For the very power hungry i can offer 8x190 which is 88% more Aug 3, 2006 · Anyone else notice the similarity in VW's names and those of the Power Plus Bosio nozzles? DSLA150P520 = . Fratelli Bosio RACE 1287+ for 2. Jan 9, 2015 · I am in a bit of a pickle. We can also set a 764 to flow less than a 502 or even a stock 90 hp nozzle at the extreme end. They offer several types in the 0. They fuel substantially more than Power Plus 764s. We now sell and stock Firad Race PD Nozzles, listed here We are the exclusive factory authorized importer/distributor for Genuine Bosio nozzles for North America. 216 - 155bhp . Thankfully the wait is over and we got a box today from DHL. I think a 7 hole are good for power and less soot in case of hole a not too big for good pressure and atomisation. Suitable for use in most OM-601, -602, and -603 applications. 2. The Sprint and PowerPlus line are popular upgrades for VE pump Volkswagen TDIs, while the SD line are the enthusiast-choice for replacement nozzles on the Nov 26, 2009 · on BB's website he says they are a . Maybe just driving and enjoying it and not always after bigger power Jun 11, 2017 · "Bosio Race 520s are among the heaviest fueling nozzles offered for Rotary Pump TDIs. Flow Data: +86% over Stock Flow (vs the 90hp Bosch DSLA 150P 706 nozzle) PD100 has a little smaller (485cc) and there is only one engine type which has bigger nozzles from stock than the PD 130/150/160hp. I May 6, 2016 · Without a tune big nozzles are likely to be smokey, but buying and re-buying nozzles as stated above gets expensive. 3L ISC 3945, 2016 E250 BT, 2000 Jetta TDI Hi all I recently purchased a set of Bosio PP520 injector nozzles for my 2001 Installation, Remanning and Calibration needed with this set of nozzles. 0 FR TDi - 270hp, BMW 135d - 360hp, BMW 330d - 335hp, BMW 335d - 380hp + a few more . Nov 13, 2012 · The New DLC "Diamond Like Carbon" 764 Nozzle is an excellent upgrade for most TDIs equipped with a mild to moderate turbo upgrade. These nozzles were not used on MB engines but rather a Ford engine. Fratelli Bosio PowerPlus nozzles apply industry-leading technology to decades of injector nozzle manufacturing applicable knowledge. I currently have . kermaTDI started the TDI performance market with Power Plus 520 Bosio nozzles. For Single Nozzle CLICK HERE. Comes complete with a new set of OEM copper crush washers. 260 . 232 in size, although Kerma won't release an exact measurement (for security Oct 1, 2016 · We just received our first batch of new Bosio DLC nozzles. 205 Bosch size (520 Bosio) in a manual. As always, shipping is free on orders over $200. Sold as a set of 4. . Production will still need 2-3 months. Get in touch with JS Performance in Abbotsford and order a set of Kerma's nozzles through them. firad nozzles are great and so are nictane now but i have to be a little bit scepticle about a firad dealer who says to people he. he,s an indipendant vendor who ran his own tests and verified sallot of that flow chart . These . 9L turbo diesel engine. Nov 9, 2012 · I can offer nozzles for 2. Professional installation is highly recommended. If used in a stock car you can expect about a 25 HP and 50 ft/lb. BV43 Turbo making 22PSI Bosio Sprint nozzles are around $200 bucks (www. 1115 Chambers Ave Unit F108 (Fedex, UPS, DHL, etc) PO Box 989 (For Postal Service Only) Eagle, CO 81631 These nozzles are perfect for power outputs of 125 hp – 200 hp. Thanks Pedro Nov 2, 2005 · I'll probably de-tune it a bit and wait until race-nozzles are available from bosio. 190 - 120bhp . I'm about to order them from Bosio and have to order 120 Pcs minimum. IOW, the 7 hole pattern was offset from center of the nozzle just as the stock Tdi nozzles are. its probably the biggest bang for buck on a tdi . 170mm. Add KermaTDI VW TDI turbo upgrades and TDI ECU or TDI Tuning upgrades with the Kerma Q Loader flash programmer and we can take the 90 Horsepower VW TDI to 135 , 150, or 175+ Horsepower. PM if interested. We routinely test the Bosio nozzles for raw flow, they Nov 1, 2009 · Nozzles Hi all, sorry to jump in here, I'm looking for uprated nozzles for the ake 2. Aug 25, 2009 · PD TDI 4WD w/ stroker and BW S200V Hi! After my engine in my van (Ford Galaxy) broke, I decided I got to get rid of that van and restart. 9L TDI engines. These have never been used of course. The Sprint and PowerPlus line are popular upgrades for VE pump Volkswagen TDIs, while the SD line are the enthusiast-choice for replacement nozzles on the Flow Data: +163% over Stock Flow (vs the 100hp Bosch DSLA 150P 1362 nozzle) Supports Power Outputs from: 150-250hp+ (with supporting modifications) The price includes nozzles you need to upgrade four (4) Pumpe Duse injectors to RACE specification. 0. Aug 16, 2004 · We've got Bosio Nozzles on special for the balance of October. Injector Nozzle Set, Bosio PowerPlus 520 . 9 ve and pd nozzles but these v6 ones seem slightly harder to source. Oct 14, 2004 · The nozzles from every other aftermarket nozzle manufacturer (and Bosch, too) I've had tested are not even close. TDI 2013 Passat TDI, Newmar Ventana 8. Whenever claims are made about the quality of a nozzle for a TDI engine ask to see the device used to measure the nozzle. 0 TDI PD 16V. This was the first breakthrough in VW Diesel performance. Be the first to review “Injector Nozzle Set, Bosio Race 520” Cancel reply. New for 2015!! Available with our Calibration Service and HotSwap Program! Direct Replacement for the: BoschDSLA 150P 706 -BOSCH 0433175150 Direct Replacement for the: BoschDSLA 150P 672 -BOSCH 0433175139 TDI Power Enhancements WANTED: Bosio race 683 nozzles to fit v6 tdi engines Replacement nozzles for Mercedes-Benz applications between 1980 and 1985, including 240D/TD, 300D/CD/TD, and 190D 2. The exclusive factory authorized importer / distributor for Genuine Bosio nozzles for North America ===== Injector Calibration Service: We highly recommend our Injector Calibration Service. Please CLICK HERE for more details. The Sprint and PowerPlus line are popular upgrades for VE pump Volkswagen TDIs, while the SD line are the enthusiast-choice for replacement nozzles on the DLC PD Nozzles (9) DLC PD Race Nozzles (8) KERMA ORDERS (0) Maintenance Parts (1) PD Pumps and Nozzle Holders (9) PD Specialty Tools (3) TDI Engine (0) Turbochargers (0) Uncategorized (6) VE DLC Nozzles (TDI) (11) VE DLC Race Nozzles (TDI) (6) VE Injection Pumps (4) VE Nozzle Holder (12) VE Nozzle Holders and Parts (14) VE Nozzles (Non DLC) (21 Jun 6, 2012 · Smoke output tese of my GTI TDI with Bosio Race 520 nozzles installed. Dec 8, 2016 · 2004 VW Touareg V10 TDI, 2012 Audi Q7 V6 TDI, 1998 VW Jetta TDI. 214. So this time I focused on a descent basis for a powerful engine. 3L ISC 3945, 2016 E250 BT, 2000 Jetta TDI Jan 19, 2015 There is some radiusing of the inner edge of Bosch/Bosio nozzles, but May 9, 2015 · 2001 golf tdi 4 door auto now a manual, mine, 2000 golf 2 door M/T son's,daughters 98 NB non-TDI 2. 5-tank average before was 40. Power Plus nozzles are $299, Sprints $179. Supports Power Outputs from: 90hp Our Calibration Service is available for these injectors as well. Full bench flow testing is recommended. 216 nozzle. 260 - 205bhp . 9L VW Tdi application) VW nozzles may not be ideal for the 200/300 due to the wider spray angle - this could potentially pray fuel outside of the bowl and cause a heavy smoke condition. $200 + shipping. I recently bought PP764's and I know I will not be buying bigger nozzles as I would need a bigger turbo. While Kerma TDI keeps a tight seal on its tuning techniques, we can assume the new nozzles’ larger holes allow a shorter pulse width to be commanded (pulse width is also known as duration or injector on Established in Turin Italy in 1929, Fratelli Bosio has become a world-leader in nozzles for diesel engines. 5 – ’03 automatic transmission TDIs. The Bosio Power Plus 764 (my preferred nozzle for this particular application) would flow 53% more than stock, and 50% more than the Titan 764 "OEM Mar 8, 2012 · I have a 1996 audi a6 2. They make quite a difference over the 0. Our injector nozzles for the VW TDi to replace the standard injector tips for vastly improved power and torque from the 1. 205 DSLA150P502 = . They come from the 150 HP AXG/AHY 5-cylinder TDI which was used in the T4 Transporter, and are somewhere between the PP520/764 nozzles" Another attribute is the poor sealing characteristics of nozzles. May 27, 2012 · For sale is a new set of Bosio PowerPlus 520 nozzles. Apr 5, 2014 · The packaging calls them out as Bosio 442s. Joined I have a new set of Bosio 520 Sprint nozzles to sell. 216mm) +20whp and +40lb-ft. . you didnt say what enige spec you have so im assuming its an alh 90hp engine in Fratelli Bosio, SRL. 00 mpg. If you are running something bigger than the original turbo you need fuel. Apr 11, 2022 · Anyone interested can reserve a set of Bosio 683 Race nozzles. Upgraded Complete Injectors w/ Bosio DLC 520 Nozzles are here! If the swapping process has kept you from upgrading the injectors in your 1Z, AHU or ALH you can now purchase complete injectors already upgraded with Bosio DLS 520 Nozzles at IDParts. 3L ISC 3945, 2016 E250 BT, 2000 Jetta TDI that graph is irrelevant because the only bosio nozzle tested was the power plus Aug 21, 2008 · 1. Both style tips are interchangeable between differing injector bodies. I've also tried two different tunes, without seeing much change from before to after. I bought a set of Bosio nozzles from idparts almost a year ago. The price is 400€ shipped. The first one is 8x180 -66% more fuel but when you remove the pressure drop from the pump it's really 50-55% which is good for 300-320hp. Above 4000rpm iq Fratelli Bosio PowerPlus nozzles apply industry-leading technology to decades of injector nozzle manufacturing applicable knowledge. Only choice is 4motion, of course - and a lightweight chassis. If you'd like upgraded nozzles installed, please select from any of the Genuine Fratelli Bosio nozzles, and add to your order. 205 - 130bhp . Jun 26, 2008 · I have for sale this box of nozzles. Jul 6, 2007 · FS: Bosio PP520 nozzles SOLD One set of Bosio PowerPlus 520 nozzles. Specfically the 520 injectors. We recommend a new set of injector seals with purchase. Fratelli Bosio (the largest aftermarket supplier for TDI nozzles) just made up there own numbering scheme. 1115 Chambers Ave Unit F108 (Fedex, UPS, DHL, etc) PO Box 989 (For Postal Service Only) Eagle, CO 81631 Nov 19, 2019 · PP520, Bosio, Powerplus, nozzles, injectors, fuel system, performance, Genuine Bosio, Hot Swap, PP520, PP764, DLC-1019, VW TDI injectors, VW TDI nozzles, VW TDI Established in Turin Italy in 1929, Fratelli Bosio has become a world-leader in nozzles for diesel engines. They were sold from IDparts as "Bosio Sprint 442/706 Injector Nozzles (set of 4)" and I have confirmed with IDParts tech support that these are the same as 706s. idparts. I set my tune for them and right now drive my car at 1. 5 equally spaced holes should ALWAYS keep the bowl in place Injector Calibration Service: We highly recommend our Injector Calibration Service for these nozzles inparticular. I did little torque limiting at low revs because dmf and it's easier for driveline too. 184 injectors: DSLA 150P 706 (some say France) OEM on the 90 hp manual transmission mk3 AHU/1Z (post smoke recall for the 1996 passat) 1996-1999 engine and the mk4 ALH 1998-2003 engine, actual measured size is . /lb. Apr 15, 2000 · We have nozzles that come thru with 150K on them, quick cleaning and adjustement and they are on their way for another 100K. 330 . Dec 14, 2016 · The Bosio PPDLC764 stage 2 has a 7 hole tip instead of 5 hole and DLC Race520 and Race520 stage2 support 200hp+ (1. 9 TDI - was 290hp, Mk5 Ibiza 2. 0L TDI /BHW engine code/ BSM deleted/ Malone Stage 2 Custom/ Stage 2 Colt Cam/ BV43A turbo upgrade/ Bosio 1043 Injector Nozzles Apr 11, 2012 · Anytime somebody mentions fuel economy I nudge them to the ULSD 1019, this is a 210hp class nozzle (with other supporting mods, tunes and nozzle flow settings) but retains the ability to get 50 mpg in daily driving and also allows a higher average injection pressure for emissions/cleanliness of the exhaust. 1997 - 1999 Mk3 Jetta TDI with AHU Engine Code; 1996 - 1997 B4 Passat TDI with AHU or 1Z Engine Code; 1999 - 2003 Mk4 Golf TDI with ALH Engine; 1999 - 2003 Mk4 Jetta TDI with ALH Engine Code; 1998 - 2003 Mk4 New Beetle TDI with ALH Engine Code Jan 3, 2010 · He recently offered an outstanding deal on Bosch T4 injector/. Buy Bosio's or take your chances Genuine Bosio R783 Nozzles Bosio Race 783 PD Injector Nozzles are +25% Flow for the 1. ECU is stock, but is straight-piped (no cat or muffler), a New 7 hole nozzles from Bosio / kermaTDI. Keep an eye on the For Sale section; sometimes good used injector/nozzle combos can be had. Bosio R1287+ Nozzles are +25% more flow so will support ~300bhp (Stock PD140 Injectors do ~235bhp) These will fit the following Vehicles: VW Golf Mk5 - BKD 140, AZV 136 Aug 23, 2013 · Maybe you read that at Chitty's site: ". I've run Smog's nozzles for a little over 250,000km without injector problems. 9 TDI nozzle branded as a Race nozzle by Bosio and they dont reply to the requests to exchange it. 5 tdi, swapped plenty of 1. They are also a good upgrade for chip tuned cars. I don't rightly recall the spray angle of the tdi nozzles but if someone has one laying around, it can be found in the number engraved on it DxLA ### P nnn x = S for VCO, L for SAC Nov 2, 2016 · I just want to give some little feedback about the bosio 1019 DLC. 5bar) with this current iq. Apr 15, 2000 · Genuine Bosio Sprint 520 nozzles 20 HP and 20 ft/lbs of torque $159 / set of 4 nozzles [ this is the Bosio model nozzle kermaTDI first started with in 2002 when kermaTDI began importing Genuine Bosio nozzles often copied / never matched for quality or performance ] These are brand new in the box factory direct Genuine Bosio Nozzles I have a handful of brand new bosio nozzles with bad holes or pintles. They are a well known Italian maker and sell the "Sprint" and "PowerPlus" nozzles, more information on the differences is below. Have the tightest leak-down rates of any nozzle tested including Bosch. My advice, stop chasing hole sizes and figure out where your nozzles are set for flow. 5" stainless exhaust-Coupled to an AW4 automatic transmission using NWF adapter kit-New timing kit-New stock cam Jun 3, 2021 · Im looking to upgrade to the vnt17 turbo soon and go with a malone stage 2 or 3 tune. The Jetta smokes more than the bug even with the IQs adjusted. Powerplus 764 nozzles are a big upgrade for stock TDIs, best used in cars that are modified (larger turbo, exhaust, etc. s spoken to This nozzle is backed by our 5 year unlimited mileage warranty when running ULSD and upto a maximum of ASTM spec B20 Biodiesel (SME or RME) only. com. It is the only way to properly set up your new Genuine Bosio nozzles for ideal performance and efficiency. Apr 25, 2015 · DLC 800 nozzles net a 4-6 MPG increase on the PD engines due to the far better injection window and with a stock ECU net gain in terms of power is 10hp at the wheels. They are supposed to flow around 15% more than the 265 nozzles, and I want to try them with the 10mm pump. It was the first in Italy to make nozzles, elements and delivery valves for Diesel engines (agricultural applications, cars, trucks, buses, industrial and marine engines). 216's. Aug 9, 2011 · There arent any Firad injectors for PPD170. Nov 24, 2013 · TDI 2013 Passat TDI, Newmar Ventana 8. Apr 15, 2000 · Every Bosio nozzle is matched as a set on this machine. which is the V10 PD TDI (605cc as far as I remember) Also posted maximum capacity is a little BS, sorry, Dec 21, 2007 · RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2. It is also an effective upgrade on other VE TDI cars. That's probably why there is such resistance to "nozzles only" in the Dodge crowd- MOST aftermarket (and OEM) offerings DO REQUIRE extra attention for proper balance. 6um orifice diameter. 226. Installed August 07, removed last week, roughly 15K miles on them. 280 . 184 nozzles in an automatic transmission car, and . 205 or . 211 in size and in my Jetta I have the Bosio USLD520 which are probably close to 0. Oct 13, 1998 · TDI 2013 Passat TDI, Newmar Ventana 8. 0um orifice diameter. 5 V6 engines. power increase. 0, 2003 TDI NB for next daughter, head repaired and on road,glutton for punishment got another tdi 2001NB,another yellow tdi NB These nozzles work great for a nice performance boost in the North American 1. The coatings eliminates the primary wear region of the nozzle and increases useful nozzle life by over 5 fold! Aug 18, 2009 · Joined Aug 18, 2009 Location Mayfield, Kentucky, USA TDI 05 VW Passat 2. The Fratelli BOSIO company is a factory established in Turin, Italy in 1927. Aim is around 240hp in future with upgraded turbo, for now just max out the gt2052v. All Fratelli Bosio nozzles are made in their own factory in Italy to this day. 216 nozzles WITHOUT injectors. I use them as bad examples in training and gtgs ;-) Great demo is to place a plastic bowl under a nozzle and watch it shoot across the table when it pops, cuz one hole is hard stream, and not a nice atomized cone. So, I ordered them and they This nozzle if more for higher horsepower Stage 4 and up level builds. They are nominally the same size as . But it takes you from a 130 max power nozzle to one that safely supports upwards of 190hp (with a tune, clutch, and slightly larger VNT 17 turbo and 3bar MAP sensor) Powerplus 520 nozzles are a significant upgrade in fueling for ALH TDIs. NOBODY can tweak VP44. 216 diameter. Among the new batch of nozzles that arrived today are: PowerPlus 520 PowerPlus 764 Sprint 442/720 Nov 7, 2006 · Joined Jun 22, 2008 Location Barnsley, South Yorkshire, UK TDI Arosa CR - 550hp - 9. These are BRAND NEW Genuine Bosio Nozzles. 216 . 300 . Aug 6, 1999 · What is interesting is that the BOSIO nozzles are BIGGER for this particular size. 00 Valid September thru the end of October. TDI 2005 Jetta TDI Sedan, 1998 New Beetle TDI, 2004 Jetta TDI Jul 27, 2010 #1 kermaTDI offers two new Genuine Bosio nozzles products: DLC 520 and DLC 1019 This sale is back! Order Bosio nozzles from kermaTDI and get a $100 Tuning Discount Bosio PowerPlus nozzles for $249 Sprint 520's for $159 Race 520's are on special for $349. All of our Bosio VE nozzles ship with new OEM sealing washers included . The exclusive factory authorized importer / distributor for Genuine Bosio nozzles for North America . -Fratelli bosio 520 race nozzles. We had modified shape of race1287 nozzle and fit it into PPD injector but we have some difficulties to make them work correctly. Well whadda ya know they are actually 205 µm in diameter! The Sprint 520s were bigger than that (~215) SINGLE NOZZLE. We STRONGLY recommend our PD injector nozzle upgrade service, because changing the nozzles on your PD injectors requires highly specialized tooling and skills that are not generally available. 0 8v PD Engines . Not all Bosch nozzles are created equal unfortunatly. May 7, 2005 · Bosch nozzles PD TDI. Thanks for looking. That means . Bosio uses DSLA 150P 442 as its number; When replacing nozzles in an unmodified TDI (not chip tuned), many owners will increase the nozzle size one step. Race 520 nozzles are due this week and are $379. Injector Nozzles for the 1. Thread starter Jandro; Start date May 7, 2014; Jandro Active member. Joined Oct 5, 2010 Both Firad and Bosio sell nozzles that are oversize Nozzles Explained: Please clickhereto read the fact sheet. PLEASE NOTE - Due to erratic production timescales, we no longer sell Bosio Nozzles. 240 - 185bhp . In February 2007 I switched to Bosio PP 520 nozzles. 7 @ 150mph 1/4 Mile, Citigo 4x4 CR TDi - 340hp, Caddy 2. We offer a 5 year warranty Bosio nozzles from Kerma are the best option for maintenance,, or TDI performance upgrades of VW TDI injectors. 0 TDI 193K, Tuned with DPF and EGR Delete. 1982 VW Rabbit pickup, 2001 VW Jetta TDI, 2005 VW Passat wagon TDI X3, 2001 VW golf TDI, 1980 VW rabbit pickup, Sep 24, 2021 #4 I kept trying the Bosio race nozzles and they are Very, very good nozzles with stock pop pressures = no idle shudder ! I also done the map on Ben's Allroad and whilst it made 240 Bhp with diesel Kontor's nozzles, it made 280 Bhp when he swapped to your 66% larger nozzles although with a little bit of smoke -which I found acceptable ! I am trying to find a dealer or source that can order some DN0SD315 Nozzles manufactured by either Bosio or Monark. 308. 99 W210 E300 Turbo Diesel, chipped, DPF Delete. ) and tuned to accomodate this nozzle's fueling. Apr 15, 2000 · Special for TDI club members! From now until April 26, 2011 Genuine Bosio nozzles on special for $158 / set of four nozzles These are brand new Genuine Bosio Sprint Nozzles direct from the Bosio factory in sealed Bosio boxes, and include four copper sealing washers. Aug 16, 2004 · We've been out of stock on many Bosio nozzles for some time as we waited for Fratelli Bosio to finish new batches of manufacturing. I finally got my hands on a set of Bosch OEM (thank you Ted Grozier) 205 nozzles. Jan 20, 2011 · In contrast A Bosio Sprint 357 flows 4% more than the Titan 764 and 6% more than a stock Bosch nozzle, this is considered to be a 110HP replacement nozzle, but thats about it as far as power goes. Bosio nozzles have been verified to be within . These nozzles are generally considered too big to use in an otherwise stock TDI: Upgraded turbo, breathing, intercooling, and, of course, tuning should be considered required to get the best results and Feb 26, 2007 · TDI: Bosio Injector Nozzles « Reply #4 on: April 03, 2008, 01:40:38 pm » Kerma's explanation is that whenever vendors like Rocketchip has to tune cars equipped with Kerma's unique hardware, they tend to blame their tuning problems on the hardware, which can tarnish the hardware's reputation. B. The brand name nozzle for the VW TDI available in North America is the Fratelli Bosio brand. 9 & 2. 216 nozzle " OEM Bosch . Knightboat; Dec 18, 2022; I still lust after a v6 tdi project, however it’s Built to order set of rotary pump TDI (1Z, AHU, ALH) injectors with your choice of upgraded Firad & Bosio injector nozzles. 3L ISC 3945, 2016 E250 BT, 2000 Jetta TDI Jul 30, 2008 #1 DBW is an official Bosio nozzle distributor, selling only genuine Jun 25, 2008 · Bosio Nozzle (Upper Right) and BAU Nozzle 79653808-38FC-4A92-88F9-68D3BAEA7955. increase in power. 25% of rated flow nozzle to nozzle, box to box. Bosio nozzles from Kerma are the best option for maintenance,, or TDI performance upgrades of VW TDI injectors. 216 nozzle sets for ALH engines for a price close to what you will pay for Bosio nozzles alone (after you pay to have the Bosio nozzles installed/set up). These nozzles are generally considered too big to use in an o SINGLE NOZZLE . They are a registered retailer for Kerma and Bosio nozzles, as well as lots of other TDI stuff. 205 in size. Oct 20, 2010 · You might want to look around for the nozzles done by Fratelli Bosio. I called the guy and he doesn't know if they fit the two stage injectors. plans so far is -K24 7000 turbo-Bigger FMIC-3" exhaust from dp. ===== Injector Calibration Service: We recommend our Injector Calibration Service. Apr 2, 2011 · Well I picked up a mile or 2 with nozzle changes. Dec 23, 2011 · Bosio Sprint 520 Nozzles Any suggestions? Matt-98AHU Loose Nut Behind the Wheel Vendor Apr 23, 2006 Location Gresham, OR TDI 2001 Golf TDI, 2005 Passat wagon Oct 22, 2023 · -Bosio DLC 764 Nozzles (installed and tested by DFIS in Oregon)-VNT17-Base tune for this setup from Malone-In-tank PD lift pump, CAT filter-Later model intake manifold-Custom intake/intercooler sytem-Custom 2. But 480nm@2000rpm is still good. 34 mpg, five tanks later was 40. DLC PD Nozzles (9) DLC PD Race Nozzles (8) KERMA ORDERS (0) Maintenance Parts (1) PD Pumps and Nozzle Holders (9) PD Specialty Tools (3) TDI Engine (0) Turbochargers (0) Uncategorized (6) VE DLC Nozzles (TDI) (11) VE DLC Race Nozzles (TDI) (6) VE Injection Pumps (4) VE Nozzle Holder (12) VE Nozzle Holders and Parts (14) VE Nozzles (Non DLC) (21 Jan 17, 2018 · In order to get the most out of the Bosio 520 DLC nozzles, a revised tuning calibration from Kerma TDI had to be uploaded to the car’s ECU. In June 2004 I installed Bosio (Kerma) Sprint 520 nozzles. for now as you said just concentrate on changing the nozzles although with the 216 i think the whole injector body and nozzle comes as one . Fits the following: 1998-2003 New Beetle TDI 1996-2003 Golf/Jetta TDI (not IDI) 1996-1997 Passat TDI Aug 27, 2023 · 97 Passat TDI Wagon Bosio 520 DLC nozzles, chip tune Mufflerectomy 306k miles Scan Gauge II full belly pan 26 gallon tank 10-10-2023, 09:13 AM # Feb 27, 2020 · A good entry-level nozzle upgrade offered by Kerma TDI is the Bosio DLC 520, which offers a cleaner burn, a 15-20 hp gain, and can even increase fuel efficiency. They will work in the following applications. :) You can find us on Nov 9, 2012 · I have a allroad and a6 tdi quattro both with AKE engines, i also have a a4 and another a6 with AFB engines + 2 good sets of AFB injectors wich should work fine with the race 683 nozzles from Bosio ! As far as i knoww its the body thats different allthough visually i could not tell the AFB and AKE injectors apart, only the bosch part numbers We are the exclusive factory authorized importer / distributor for Genuine Bosio nozzles for North America. 220 - 165bhp . 9 Liter TDI Should I spring for the Bosio PP520 nozzles or cheap out with the Sprints? Should I spring for the Bosio PP520 nozzles or cheap out with the Sprints TDI Power Enhancements New 7 hole nozzles from Bosio / kermaTDI Mar 29, 2010 · YOU NEED GOOD PROGRAMMING WITH BIG NOZZLES! Here's a recepy:-Volvo V70 -00 2. Here it is from small to large: Sprint 357 Sprint 520 Sprint 764 Power Plus 520 Power Plus 502 Power Plus 764 Power Plus 764v2 (7 holes vice 5) Race 520 Race 520v2 (7 holes This extra attention to correct nozzle/injector technical specifications will optimize performance, smooth engine operation, correct fuel delivery, and provide the best fuel efficiency. 205, however, because of the superior tip design the flow like a standard . -Free flow air filter. Thanks! Aug 8, 2011 · First post :D I live in Northern Ireland and have a 2008 mk2 Seat Leon FR tdi 170PD The car is running stage 2 modification Milltek DPF delete downpipe and full milltek exhaust Custom DPF delete map Pipercross panel filter 225bhp and 360lb/ft I have been trying to take the car a stage The nozzles are 520 Sprints made by Bosio and sold by Kerma TDI . 205's. The "protesters" haven't tried the Bosio stuff. Auto transmission (recommended upgrade): ~+33 hp +40 tq. Please email Nov 3, 2017 · . Does anyone know wether or not they do or another source for new AAZ injector nozzles? Giles sez bosch doesn't offer them so he doesn't either About Bosio the company. 205 . Flow Data: +163% over Stock Flow (vs the 90hp Bosch DSLA 150P 706 nozzle) Supports Power Outputs from: 140-230 hp (with supporting modifications) ULSD Rated Nozzle 1 Variable Staged Flow settings: 1-5 This is my Golf just after installing new Bosio Powerplus 764 nozzles which I believe are 0. 5 Mg/stroke on idle ! They are +80% and with a lot of fuel pulled under 2000rpm's and almost smoke free with the current gt2056 hybrid and 4 Bar Map sensor ! ALH nozzles set, AHU Nozzles set, Mk3 nozzles, Mk4 nozzles, Race 520, Race520, Race nozzles, Frateli Bosio, fratelli bosio, bosio injector set, injector set, injector 2004 Jetta TDI Sport Edition, Grey, 446K KM Jun 9, 2009 #7 Because genuine Bosio nozzles are only made in Italy, they only have the one factory. Vendor & GroupBuy items for sale Bosio race 683 fitted to AFB injectors equals steady iddle and 3. 1-877-557-7900. So the right way to go is nozzles. 216. 194 nozzles are recommended for use on any VW Mk3 Jetta or B4 Passat TDI with a manual transmission, or any VW TDI with an ALH engine and an Automatic transmission. Flow Data: +42% over Stock Flow (vs the 100hp Bosch DSLA 150P 1362 nozzle) Supports Power Outputs from: 100-170hp (with supporting modifications) ULSD Rated Nozzle - 5 year unlimited mileage warranty (with our Calibration) Bosio ULSD 1019 - Single Nozzle (. 5 tdi quattro i want to get some extra power of. Oct 6, 2014 · The spray angle for the ve nozzles is 155° and was changed to 145° for the p pump nozzles. A more moderate nozzle upgrade (also from Kerma TDI) is the DLC 1019 nozzle, which can yield as much as 60 additional horsepower (at the wheels) and 110 lb-ft over stock with the Apr 7, 2006 · The larger nozzles have the ability to cross-over in respect to flow. 3L ISC 3945, 2016 E250 BT, 2000 Jetta TDI I remember seeing literally dozens of bad Bosio nozzles still new in boxes at Nov 1, 2009 · I'll appreciate everybody who has bought nozzles to give a feedback in a couple of words about quality, power and delivery time. The Power Plus 520 Nozzle is the best middle of the road upgrade for most MK4 ALH TDIs. Replacement nozzles for Mercedes-Benz applications, including E300, 300D, 300D Turbo, 300TD, 300SDL, 350SDL, and others. Big thanks to Diffas who help me a lot! As I did not receive a report of the passage in the bench of injectors, a friend who works in a diesel center made out Apr 11, 2013 · I managed to get a set of PP520's at the right price so I couldn't turn them down. It is the only way to properly set up your new Genuine Bosio nozzles for ideal performance. Flow Data: ORIGINAL FACTORY FLOW NOZZLES . The Power Plus 520 Nozzle is the best upgrade for most MK4 TDIs equipped with the manual transmission. The actual nozzle size is a . Mar 31, 2011 · kerma tdi lists nozzles for canadian AAZ engines, no. Golf TDI MkIV (A4 chassis) w/ ALH engine (1999-2003) Jetta TDI MkIII (A3 chassis) w/ AHU engine (1997-1999) Jetta TDI MkIV (A4 chassis) w/ ALH engine (1999-2003) New Beetle TDI (A4 chassis) w/ ALH engine Jun 25, 2008 · We dynoed our 2. 5 TDI VE Engines Available in a range of sizes Injector seals included ULSD Rated Nozzles These are high quality European made nozzles (Gibonta) Available in . jpeg. In my bug I have the Bosch T-4 nozzle, the 955 variety which is 0. So I found a nice 2-door Dec 2, 2009 · OEM Bosch measures the hole size IIRC, hence the . Aug 21, 2006 · TDI 2001 Audi allroad tdi project, 2003 Jetta TDI 5spd 117k, 2003 Jetta Tdi 5spd 410k and counting, Sold. This set of 4 nozzles will work well in a stock TDI, providing about a 15 HP and 25 ft. +25 whp +50 torque. Expected gains on a stock manual transmission engine: +20 hp +20 tq. 5TDI (VW engine, identical to ACV exept nozzles and turbo)-mild performance cam-HE221W turbo (wastegate)-3" DP + "free flow" pipe-big IC + pipes-Bosio R520 II (7-hole)-Turbotec live program with 1,8bar boost (<2bar EMP)-modified clutch with SMF + SRE components Bosio Race 520s are among the heaviest fueling nozzles offered for Rotary Pump TDIs. PD nozzles are a lot more sensitive than VE nozzles! Wuzetem nozzles apply industry-leading technology to decades of injector nozzle manufacturing applicable knowledge. 350 Price is for a set of Four, includes new copper seals . Refer to Mercedes-Benz part number 001 017 29 12 for compatibility with your specific application. 72 mpg. There are no problems with lower gears and milder boost (max. 7 @ 150mph 1/4 Mile Further to the numerous advice which I was able to have on this site, I took the plunge and I sent my turbo and my injectors at CPC. Dieseleux Our new DLC line of nozzles come with a 5 year unlimited mileage warranty and will deliver fuel faster and with more stable flow control than the OEM type nozzles (with our calibration). 46 mpg, five tanks later was 41. Or, the factory where the nozzles are made. Thing is that up to 3000 RPM all is working great, fuel dose are 20% higher then stock injectors, over 3000 RPM fuel dose is declining instead of Established in Turin Italy in 1929, Fratelli Bosio has become a world-leader in nozzles for diesel engines. Thread starter VailPowder; Start date Dec 6, 2007; Status TDI 2005 Jetta TDI Sedan, 1998 New Beetle TDI, 2004 Jetta TDI 1115 Chambers Ave Unit F108 (Fedex, UPS, DHL, etc) PO Box 989 (For Postal Service Only) Eagle, CO 81631 TDI 2013 Passat TDI, Newmar Ventana 8. 5tdi AKNs with new ecu mods. 240 . 216 DSLA150P745 = ??? DSLA150P764 = ??? It would be just a guess, but the part number of the last one suggests it's the same (or near the same) size as the PP764's which are somewhere around . 280 - 220bhp . I strongly suggest Bosio nozzles, because the build quality is well know. Bzillins8806 Veteran Member. Volkswagen. These fit non-PD engined TDIs. 5-4. 1998-2003 New Beetle TDI 1996-2003 Golf/Jetta TDI (not IDI) 1996-1997 Passat TDI. 4bar + max fuel from 10mm pump. Feb 23, 2007 · I am Still looking for a set of Race Nozzles. DLC nozzles use a special coating inside the nozzle that reduces friction, which improves nozzles response, fuel economy and power. 250 . 158 Bosch nozzles were used in ‘99. If you are getting nozzles swapped locally, might want to have someone with VCDS handy to verify timing and IQ after the install. 205s, but flow more fuel because of superior tip design. Refer to Mercedes-Benz part number 001 017 49 12 for compatibility with your specific application. 00 Race 783's are on special for $449. engine code is ael, standard 140 hp 290 nm, now with a little chip, but i want more. The person I talked to told me that any diesel mechanic ought to be able to install them. 5-tank average before was 41. We can increase the flow on a 502 series to exceed a standard flow of a 764. Oct 17, 2006 · I mounted them on bodies and dry fitted them in my old head and the 7 hole pattern most definitely pointed straight down into the omega combustion bowl. Jan 30, 2006 · TDI 2013 Passat TDI, Newmar Ventana 8. The new nozzle gives significant improvements across the complete rev range. com all day long) If you think thats expensive now, wait till you see the bill for new pistons, rods, etc. The nozzles had dramatic leakage and failed every leak-down check we performed. Product Features: Optimized spray pattern Oct 28, 2006 · Bigger nozzle make better flow but put more fuel at same place (front to hole of nozzle) in combustion chamber and create more soot because some fuel are expose to air for combustion late after injection. I can offer two different. About Stock Flow Nozzles:-Due to the very slow flow rates of OEM type nozzles, flow settings higher than Stage III will not be set due to excessive EGTs measured at the turbo. Product Fits. Or at least one single nozzle since I bought a set of 6 but one was accidentially a 1. vuvct qffep dsbogx wvj hblq zagcd jsw ioq til afwqy